Alumina Ceramic Tube Tile for Chemical Flyash Pipework

• Standard: ISO 9001
• Application: Loader, Construction Machinery, Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard
• Material: Alumina
• Type: Wear Resistant Pipe Liner
• Item Name: Alumina Ceramic Tube
• Shape: Elbows, Straight Pipes, Tees, Reducer Pipes
• Model NO.: Abrasion Resistant Ceramics
• Alumina Content: 92% Al2O3 or 95% Al2O3
• Specific Gravity: 3.60-3.70 g/cm3
• Advantages: High Hardness, Superior Abrasion, Light Weight
• Applications: Mining, Cement, Coal Handling, Steel Industry
• Facilites: Chemical Flyash Pipework, Electric Power
• Transport Package: Bags+Pallets or Boxes+Pallets
• Specification: D10- D500mm
• Trademark: CHEMSHUN CERAMICS
• Origin: Pingxiang, China
• HS Code: 6902206909
• Production Capacity: 5000 Tons /Year

Product Description

Alumina Ceramic Tube Tile for Chemical Flyash Pipework



Product Description
Chemshun abrasion resistant ceramic pipe lining (also called ceramic tubes or ceramic cylinder rings) mainly include elbows, straight pipes, tees, reducer pipes, etc, and they are used for ceramic lined pipework and fittings of pneumatic conveying and slurry pumping. The conveying medium is featured by high hardness, fast and big flow, alumina ceramic rings can effectively reduce the speed of wearing through by continuous impact, abrasion and corrosion to pipe wall when long-term conveying medium.

With the advantage of cold isostatic pressing makes long lifetime, maintenance-free operation makes no operation interruption and production losses. Good corrosion resistance to strong sour and alkali. Smooth surface to achieve good flowability and to avoid plugs. It is an ideal products to resist wear and protect material conveying from corrosion. Ceramic pipe / tubes are widely used in lining, metallurgy, chemical flyash pipework, electric power industries of coal powder, ash, liquid aluminum and material conveying protection process..

Feature
· Wear resistant
· Impact resistance
· Easy installation
· Short installation time
· High hardness 
· Superior abrasion  
· Corrosion and chemical resistance 
· Light weight 
· Low maintenance cost: Super wear-resistance reduce the maintenance frequency and also the maintenance cost.
· Good fluidity : Smooth surface ensure the free flow of material without  blocking

 Application
· As alumina ceramic wear-resisting lining of coal-electing equipment on coal industry
· Cements industries;
· As wear resistant alumina ceramic lining of fall funnel, lining of wear-resisting pipe and bender,
· As wear resistant alumina ceramic liner of material tranfer pipe and chute, etc, on steel industry.
· As wear ceramic liner for l thansfer equipment;
· As Alumina ceramic wear plates Inside and outside surface of powder separating equipment on iron and steel works;
· Ceramics, mines and other grinding equipment lining;
· Parts of equipment hermal and power plants;
· Grinding systems Mixer Application areas
· Separator systems chain conveyor
· Cyclones diffusor
· sinter slurry ducts
· Hooper High temperature cyclones
· Ventilator housing salt plants

Chemshun Ceramic Pipe Advantages
· Long lifetime and maintenance free operation 
· No operation interruption or production losses 
· No contamination of the conveyed materials due to abrasion, mixture or oxidation
· Physiologically harmless, suitable for food products 
· Smooth surface to achieve good flowability and to avoid plugs
· No spilled material to clean up
· Low wear loss and long working life.
· Good impact resistance.
· Good corrosion resistant
· Good thermal shock resistance.
· Smooth surface and good adherence resistance.
· Quick installation and good service after sale.
· Complicated shape and various size designed according to customers' demands.

Dimensions

Product	ID(mm)	OD(mm)	Thickness(mm)	Length(mm)	R(mm)	Degree
Straight Tube	76	106	15	150-250	/	/
Straight Tube	100	140	20	305	/	/
Straight Tube	150	185	17.5	150-250	/	/
Straight Tube	152	182	15	150-250	/	/
Straight Tube	200	240	20	305	/	/
Bend	76	106	15	/	400	7.5
Bend	101	131	15	/	500	5
Bend	150	185	17.5	/	1500	3
Bend	151	181	15	/	750	7.5
Chemshun Ceramic pipe sizes range : 10~500 mm

Application in Industries

Industry	Equipment system	Equipment parts
Cement	Pre-blending system for crashing limestone and crude fuel	Chute, bunker, pulley lagging, discharge cone
	Raw mill system	Feed chute, retaining ring, scraper plate, seal ring, pipeline, bucket guard, cyclone, powder concentrator body, bunker
	Cement mill system	Chute, bunker, fan vane wheel, fan casing, cyclone, circular duct, conveyer
	Ball mill system	Pulverizer exhauster's body and vane wheel, powder concentrator's body, pulverized coal's pipeline, hot air duct
	Sintering system	Inlet/outlet bend, wind value plate, cyclone, chute, dust collector's pipe
	Afterheat system	Separator's pipeline and wall
Steel	Raw material feeding system	Hopper, silo
	Batching system	Mixing bunker, mixing barrel, mixing disk, disk pelletizer
	Sintered material transport system	Hopper, silo
	Dedusting and Ash discharge system	Dedusting pipeline, bend, y-piece
	Coking system	Coke hopper
	Medium-speed mill	Cone, separation buffles, outlet pipe, pulverized coal's pipeline, burner cone
	Ball mill	Classifier, cyclone separator, bend, powder concentrator's inner shell
Thermal power	Coal handling system	Bucket wheel machine, coal hopper, coal feeder, orifice
	Ball mill system	Separator's pipe, elbow and cone, coal mill's elbow and straight tube
	Medium-speed mill	coal mill body, separation buffles, cone, pipeline, elbow
	Fall mill	Pulverized coal's pipeline and elbow
	Dedusting system	Dedusting's pipeline and elbow
	Ash discharge system	Fan duster's shell, pipeline
Port	Transporting material system	Bucket wheel machine's disk and hopper, transfer point's hopper, unloader's hopper,
Smelting	Transporting material system	Measuring hopper, coke hopper, vibrating screen's chute, head valve, Intermediate bin, tail bin
	Batching system	batch hopper, mixing machine
	Burning system	Ash bucket, pump calcine tube, hopper
	Dedusting system	Dedusting's pipeline and elbow
Chemical	Transporting material system	Hopper, silo
	Dedusting system	Dedusting's pipeline and elbow
	Processing equipment	Vibromill liner
Coal	Coal handling system	Bucket wheel machine, coal hopper, coal feeder
	Coal washing system	Hydrocyclone
Mining	Transporting material system	Hopper, silo

Technical Data Sheet

S.No.	Attributes	Unit	CHEMSHUN 92 I	CHEMSHUN92 II	CHEMSHUN 95
1	Alumina Content	%	92	92	95
2	Density	g/cc	≥3.60	≥3.60	>3.65
3	Color	-	White	White	White
4	Water Absorption	%	<0.01	<0.01	0
5	Flexural Strength	Mpa	270	300	320
6	Moh's Density	Grade	9	9	9
7	Rock Well Hardness	HRA	80	85	87
8	Vickers Hardness(HV5)	Kg/mm2	1000	1150	1200
9	Fracture Toughness (Min)	MPa.m1/2	3-4	3-4	3-4
10	Compressive strength	Mpa	850	850	870
11	Thermal Expansion Coefficient (25-1000ºC)	1x10-6/ºC	8	7.6	8.1
12	Maximum operation temperature	ºC	1450	1450	1500