Studded Ceramic Wear Liners as Chute Linings

Product Details
Customization: Available
Material: Alumina Ceramic
Materials: Ceramic + Rubber+ Steel Plate
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  • Studded Ceramic Wear Liners as Chute Linings
  • Studded Ceramic Wear Liners as Chute Linings
  • Studded Ceramic Wear Liners as Chute Linings
  • Studded Ceramic Wear Liners as Chute Linings
  • Studded Ceramic Wear Liners as Chute Linings
  • Studded Ceramic Wear Liners as Chute Linings
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Basic Info.

Model NO.
CHEMSHUN CERAMICS LINER
Use
as Wear Resistance Part for Protection Equipments
Application Method
Rubber Backed Ceramic, Lining, Vulcanized Ceramic
Application Equipment
Hopper, Chute, Conveyer, Bunker, Concrete Storage
Application Industry
Mining Industry, Power /Steel Plant, Cement P
Sample & Store
Available
Market
Australia, Chile, South Africa, etc
Proccess Method
Hot Vulcanization
Type
Ceramic Plates
Transport Package
Paper Carton + Pallet
Specification
20x20x5mm, 20x20x10mm
Trademark
CHEMSHUN CERAMICS
Origin
Pingxiang, China
HS Code
690220
Production Capacity
5000 Ton/Year

Product Description


Studded Ceramic Wear Liners as Chute Linings

Product Description
Ceramic Rubber compound lining plate is compounded by high alumina ceramics and excellent natural rubber through special process. The excellent damping performance of natural rubber greatly lowers the noise generated in the transportation, which fully settled a series of issues such as impact, abrasion and noise.
Ceramic hex.tile, ceramic square tile, ceramic bricks are available from 10x10mm to 100x150 mm; thickness from 2 mm to 63 mm.


Wear Resistant Rubber Ceramic Panels is new generation composite panels, a combination of wear resistant alumina ceramic cylinders/ceramic tiles vulcanized in resilient rubber base. The alumina ceramic surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack the ceramics. Rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks. Laid out in zigzag and brick pattern, ceramic tiles/cylinders is an excellent feature for handling large material volumes at different angles without developing a wear pattern. As excellent impact and wear resistant material. The panel is suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major applicable industries are Coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces.

Feature
· Wear resistant
· Impact resistance
· Easy installation
· Short installation time
· High hardness 
· Superior abrasion  
· Corrosion and chemical resistance 
· Light weight 
· Low maintenance cost: Super wear-resistance reduce the maintenance frequency and also the maintenance cost.
· Good fluidity : Smooth surface ensure the free flow of material without  blocking

Advantage
Wear resistant rubber ceramic liners are used to offer higher wear and impact protection.
1) Combine energy absorbing rubber and excellent abrasion resistant high alumina ceramic, suitable for high wear and impact applications.
2) Custom shape and size to meet your specific requirements, standard liners and non-standard ones are all available.
3) Complete wear and abrasion solutions
4) Manufacturer with rich experience, good bond between rubber and ceramic, ceramics stay in place until completely worn.
5) Wide range of rubber ceramic wear plates to meet your different requirements.

 Application
· Bunker
· Feed chute
· Discharge chute
· Ore storage
· Hopper
· Bin

Dimensions
NO. TYPE SIZE (mm) CERAMIC TYPE CERAMIC
THICKNESS
(mm)
RUBBER
THICKNESS
(mm)
STEEL
THICKNESS
(mm)
1 CERAMIC WEAR LINER 300 x 300 x 25 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
13 6 6
2 CERAMIC WEAR LINER 300 x 300 x 37 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
25 6 6
3 CERAMIC WEAR LINER 300 x 300 x 50 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
38 6 6
4 CERAMIC WEAR LINER 300 x 300 x 63 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
50 7 6
5 CERAMIC WEAR LINER 510 x 510 x 30 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
20 5 5
6 CERAMIC WEAR LINER 510 x 250 x 30 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
20 5 5
7 CERAMIC WEAR LINER 510 x 250 x 30 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
20 5 5
8 CERAMIC WEAR LINER 500 x 500 x 30 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
17 8 5
9 CERAMIC WEAR LINER 600 x 600 x 25 CYLINDER
RECTANGLE TILE
HEXAGAONAL TILE
CUBE,BLOCK
20 5 0


Application in Industries
Industry Equipment system Equipment parts
Cement Pre-blending system for crashing limestone and crude fuel Chute, bunker
Raw mill system Feed chute, Bunker
Cement mill system Chute, bunker
Steel    
Sintered material transport system Hopper
Coking system Coke hopper
Thermal power Coal handling system coal hopper, coal feeder
Port Transporting material system Bucket wheel machine's disk and hopper, transfer point's hopper, unloader's hopper,
Smelting Transporting material system Measuring hopper, coke hopper, vibrating screen's chute,  Intermediate bin
Batching system batch hopper
Burning system Ash bucket, hopper
Chemical Transporting material system Hopper, silo
Coal Coal handling system Bucket wheel machine, coal hopper, coal feeder
Mining Transporting material system Hopper


Technical Data Sheet
PART PROPERTIES UNIT 92I 92II 95II ZTA
CERAMIC Al2O3 % 92 92 95 70-75
ZrO2 % - - - 25-30
Density g/cm3 3.60  3.60  3.65 4.20 
Vickers hardness Kg/mm2 1000 1150 1200 1300
Fracture toughness Mpa.M1/2 3-4 3-4 3-4 3-4
RUBBER Flexural strength Mpa 270 300 320 680
Composition - Nature rubber+SBR
Shore hardness HA 60±5
Tensile elongation rate % >400
Tensile strength Mpa 25
Tear strength(%) % 30
Bonding strength between rubber and ceramic Mpa 4
Steel Material - Q235A
Tensile strength Density g/cm3 7.85
Thickness mm 5-6
Adhesive Appearance - Brown glutinous liquid
Solid content - 20±3%
Viscosity Mpa ≥2.5
Peel strength 48h N/2.5cm ≥120
Compressive strength Mpa ≥850 
Working temperature ºC -20 - 100




Studded Ceramic Wear Liners as Chute Linings



Studded Ceramic Wear Liners as Chute Linings
Studded Ceramic Wear Liners as Chute Linings
Studded Ceramic Wear Liners as Chute Linings
Studded Ceramic Wear Liners as Chute Linings
Studded Ceramic Wear Liners as Chute Linings
Studded Ceramic Wear Liners as Chute Linings
Studded Ceramic Wear Liners as Chute Linings



 

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