Weld-on Ceramic Wear Plates for Wear Protective Solution

• Customization: Available
• Standard: GB, ISO
• Application: Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard
• Model NO.: ceramic wear plate
• Material: Alumina Ceramics
• Type: Wear Resistant Ceramic
• Item: Alumina Ceramic Wear-Resistant Products
• Alumina Content: 92% Al2O3, 95% Al2O3, Zta
• Density: 3.6~4.20 G/Cc
• Compressive Strength: 850~1000 MPa
• Size: Available and Customized Size
• Applied Equipment: Chute, Hopper, Silo, Bunker, Funnel, Pipe, Cyclone
• Mohs Hardness: 9
• Transport Package: Carton+Pallet
• Specification: Available & Customized Size
• Trademark: CHEMSHUN CERAMICS
• Origin: Pingxiang, China
• HS Code: 69091200
• Production Capacity: 5000 Tons /Year

Product Description

Weld-on Ceramic Wear Plates for Wear Protective Solution




Product Description
High alumina ceramic welded tile with hole provide excellent abrasion and impact resistance for industrial friction equipment. frequently-used as wear liner for hopper, cyclone, Chute, separator, bunker, impellers and agitators, fan blades and fan casings, chain conveyors, mixers ect, Typical markets include grain, coal-fired power generation, mining, cement, and more. It is easily welded installation to machine no matter extremely high or low temperature working environment, also best wear resistant choice for dynamic operation equipment. 

Chemshun weldable tiles are provided with a hole though the tile, a carbon steel weld cup, and a ceramic plug for welding in pace onto a steel substrate. ceramic tile alumina content includes 92% Al2O3, 95% Al2O3 and ZTA.

Feature
· Excellent corrosion resistance property
· Easily handled size and weight
· Excellent heat resistance property
· Excellent impact resistance property
· Fast and safe installation
· Lower production and maintenance cost

Chemshun Ceramic Advantages
· Professional technical team to afford CAD designs
· Professional installation team to afford install service
· Well established process as per international standards
· Accept the standard and pre-engineered tiles

Installation Sketch




Dimensions

Product	Length	Width	Thickness	Q'ty per Box
	mm	mm	mm	pcs
Weldable Tile	100	100	12	20
Weldable Tile	100	100	15	16
Weldable Tile	100	100	25	10
Weldable Tile	100	100	50	5
Weldable Tile	150	100	12	20
Weldable Tile	150	100	15	16
Weldable Tile	150	100	25	10
Weldable Tile	150	100	50	5

Application in Industries

Industry	Equipment system	Equipment parts
Cement	Pre-blending system for crashing limestone and crude fuel	Chute, bunker, pulley lagging, discharge cone
	Raw mill system	Feed chute, retaining ring, scraper plate, seal ring, pipeline, bucket guard, cyclone, powder concentrator body, bunker
	Cement mill system	Chute, bunker, fan vane wheel, fan casing, cyclone, circular duct, conveyer
	Ball mill system	Pulverizer exhauster's body and vane wheel, powder concentrator's body, pulverized coal's pipeline, hot air duct
	Sintering system	Inlet/outlet bend, wind value plate, cyclone, chute, dust collector's pipe
	Afterheat system	Separator's pipeline and wall
Steel	Raw material feeding system	Hopper, silo
	Batching system	Mixing bunker, mixing barrel, mixing disk, disk pelletizer
	Sintered material transport system	Hopper, silo
	Dedusting and Ash discharge system	Dedusting pipeline, bend, y-piece
	Coking system	Coke hopper
	Medium-speed mill	Cone, separation buffles, outlet pipe, pulverized coal's pipeline, burner cone
	Ball mill	Classifier, cyclone separator, bend, powder concentrator's inner shell
Thermal power	Coal handling system	Bucket wheel machine, coal hopper, coal feeder, orifice
	Ball mill system	Separator's pipe, elbow and cone, coal mill's elbow and straight tube
	Medium-speed mill	coal mill body, separation buffles, cone, pipeline, elbow
	Fall mill	Pulverized coal's pipeline and elbow
	Dedusting system	Dedusting's pipeline and elbow
	Ash discharge system	Fan duster's shell, pipeline
Port	Transporting material system	Bucket wheel machine's disk and hopper, transfer point's hopper, unloader's hopper,
Smelting	Transporting material system	Measuring hopper, coke hopper, vibrating screen's chute, head valve, Intermediate bin, tail bin
	Batching system	batch hopper, mixing machine
	Burning system	Ash bucket, pump calcine tube, hopper
	Dedusting system	Dedusting's pipeline and elbow
Chemical	Transporting material system	Hopper, silo
	Dedusting system	Dedusting's pipeline and elbow
	Processing equipment	Vibromill liner
Coal	Coal handling system	Bucket wheel machine, coal hopper, coal feeder
	Coal washing system	Hydrocyclone
Mining	Transporting material system	Hopper, silo

Technical Data Sheet

S.No.	Attributes	Unit	CHEMSHUN 92 I	CHEMSHUN92 II	CHEMSHUN 95	CHEMSHUN ZTA
1	Alumina Content	%	92	92	95	70-75
	ZrO2	%				25-30
2	Density	g/cc	≥3.60	≥3.60	>3.65	≥4.2
3	Color	-	White	White	White	White
4	Water Absorption	%	<0.01	<0.01	0	0
5	Flexural Strength	Mpa	270	300	320	680
6	Moh's Density	Grade	9	9	9	9
7	Rock Well Hardness	HRA	80	85	87	90
8	Vickers Hardness(HV5)	Kg/mm2	1000	1150	1200	1300
9	Fracture Toughness (Min)	MPa.m1/2	1000	3-4	3-4	4-5
10	Compressive strength	Mpa	850	850	870	1500
11	Thermal Expansion Coefficient (25-1000ºC)	1x10-6/ºC	8	7.6	8.1	8.3
12	Maximum operation temperature	ºC	1450	1450	1500	1500