Pre-Engineering Lined Ceramics for Mining Equipment

• Customization: Available
• Standard: GB, ISO
• Application: Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard
• Model NO.: chemshun ceramics
• Material: Aluminum
• Type: Wear Resistant Ceramic
• Item: Pre-Engineering Lined Ceramics for Mining Equipmen
• Alumina Content: 92% Al2O3, 95% Al2O3, Zta
• Shape: Plain,Weldable,Curved,Trapezoidal,Dimple
• Application Industry: Direct Bond Adhesive,Weld,Vulcanization
• Applied in Industrial Equipment: Hopper,Chute,Hydrocyclone,Pipe Fitting
• Usage: as Ceramic Lining,Pipe Lining
• Composite: Ceramic/Rubber,Ceramic/Rubber/Steel
• OEM: Accept
• Transport Package: Paper Carton + Pallet.
• Specification: 150*50*6~25mm; 100*100*6~30mm; 120*80*6~30mm
• Trademark: CHEMSHUN CERAMICS
• Origin: Pingxiang, P. R. China
• HS Code: 69091900
• Production Capacity: 5000 Tons /Year

Product Description

Pre-Engineering Lined Ceramics for Mining Equipment





Product Description
Wear resistant pre-engineering tile in a variety of geometric shapes from simple to complex,the ceramics can be engineered or mould to specific shapes to customer's requirement.
Ceramic lined equipment like pipes,bends,chutes,hoppers,bunkers, etc. Alumina ceramic liner has excellent abrasion resistance,hard resistant,corrosion resistance,it is widely used in the mining,power plant,steel plant,cement industries like chutes, hopper,bunker,cyclone,convey belt, etc. This alumina ceramic product make cost effective performance like reduce un-necessary down time and maintance,and prolong the equipment from quick abrasion.

Engineered linings product is a speciality of chemshun. We can supply and install a wide range of pre-engineered alumina ceramic tiles tailor-made to suit any type of application . CAD software is used to design wear resistant lining for customer's components. Machining before sintering makes us able to provide linings with complex and 3 dimensional shapes as a cost-effective solution. Which will fit nearly any geometry , A well designed engineered lining system different from standard ceramic tile bricks will make equipment with special angle without gap, so it avoid materials wastage and machines wear damage .

Feature
· Excellent corrosion resistance property
· Easily handled size and weight
· Excellent heat resistance property
· Excellent impact resistance property
· Fast and safe installation
· Lower production and maintenance cost

Chemshun Ceramic Advantages
· Professional technical team to afford CAD designs
· Professional installation team to afford install service
· Well established process as per international standards
· Accept the standard and pre-engineered tiles



Application in Industries

Industry	Equipment system	Equipment parts
Cement	Pre-blending system for crashing limestone and crude fuel	Chute, bunker, pulley lagging, discharge cone
	Raw mill system	Feed chute, retaining ring, scraper plate, seal ring, pipeline, bucket guard, cyclone, powder concentrator body, bunker
	Cement mill system	Chute, bunker, fan vane wheel, fan casing, cyclone, circular duct, conveyer
	Ball mill system	Pulverizer exhauster's body and vane wheel, powder concentrator's body, pulverized coal's pipeline, hot air duct
	Sintering system	Inlet/outlet bend, wind value plate, cyclone, chute, dust collector's pipe
	Afterheat system	Separator's pipeline and wall
Steel	Raw material feeding system	Hopper, silo
	Batching system	Mixing bunker, mixing barrel, mixing disk, disk pelletizer
	Sintered material transport system	Hopper, silo
	Dedusting and Ash discharge system	Dedusting pipeline, bend, y-piece
	Coking system	Coke hopper
	Medium-speed mill	Cone, separation buffles, outlet pipe, pulverized coal's pipeline, burner cone
	Ball mill	Classifier, cyclone separator, bend, powder concentrator's inner shell
Thermal power	Coal handling system	Bucket wheel machine, coal hopper, coal feeder, orifice
	Ball mill system	Separator's pipe, elbow and cone, coal mill's elbow and straight tube
	Medium-speed mill	coal mill body, separation buffles, cone, pipeline, elbow
	Fall mill	Pulverized coal's pipeline and elbow
	Dedusting system	Dedusting's pipeline and elbow
	Ash discharge system	Fan duster's shell, pipeline
Port	Transporting material system	Bucket wheel machine's disk and hopper, transfer point's hopper, unloader's hopper,
Smelting	Transporting material system	Measuring hopper, coke hopper, vibrating screen's chute, head valve, Intermediate bin, tail bin
	Batching system	batch hopper, mixing machine
	Burning system	Ash bucket, pump calcine tube, hopper
	Dedusting system	Dedusting's pipeline and elbow
Chemical	Transporting material system	Hopper, silo
	Dedusting system	Dedusting's pipeline and elbow
	Processing equipment	Vibromill liner
Coal	Coal handling system	Bucket wheel machine, coal hopper, coal feeder
	Coal washing system	Hydrocyclone
Mining	Transporting material system	Hopper, silo

Technical Data Sheet

S.No.	Attributes	Unit	CHEMSHUN 92 I	CHEMSHUN92 II	CHEMSHUN 95	CHEMSHUN ZTA
1	Alumina Content	%	92	92	95	70-75
	ZrO2	%				25-30
2	Density	g/cc	≥3.60	≥3.60	>3.65	≥4.2
3	Color	-	White	White	White	White
4	Water Absorption	%	<0.01	<0.01	0	0
5	Flexural Strength	Mpa	270	300	320	680
6	Moh's Density	Grade	9	9	9	9
7	Rock Well Hardness	HRA	80	85	87	90
8	Vickers Hardness(HV5)	Kg/mm2	1000	1150	1200	1300
9	Fracture Toughness (Min)	MPa.m1/2	1000	3-4	3-4	4-5
10	Compressive strength	Mpa	850	850	870	1500
11	Thermal Expansion Coefficient (25-1000ºC)	1x10-6/ºC	8	7.6	8.1	8.3
12	Maximum operation temperature	ºC	1450	1450	1500	1500

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