Wear Resistant Alumina Ceramic Mat for Rubber Conveyor Vulcanization

• Customization: Available
• Customized: Customized
• Application: Construction, Electronics, Metallurgy, Chemical, Petroleum
• Model NO.: chemshun ceramic mat
• Material: Alumina Ceramic
• Feature: Wear Resistant
• Corrosion Rate: 0.01-0.1
• Alumina Content: 92% Al2O3, 95% Al2O3
• Usage: for Vulcanization in Rubber , Like Pulley Laggings
• Sizes Chemshun Have: 10*10*4mm,17.5*17.5*8mm,20*20*4mm etc
• Mohs Hardness: 9 Grade
• Delivery Time: 20 Days
• Customized Size Accepted ?: Accept
• Transport Package: Cartons Fixed on Pallet
• Specification: 10*10*4mm,
• Trademark: CHEMSHUN CERAMICS
• Origin: Pingxiang, P. R. China
• HS Code: 6909120000
• Production Capacity: 5000 Tons /Year

Product Description

Wear Resistant Alumina Ceramic Mat for Rubber Conveyor Vulcanization




Product Description
Due to the small size, Chemshun's mosaic tile is an ideal solution for lining high-wear areas as curved shape surfaces such as pipe, cones,etc. This provides the protection for applications where use of standard big tile is impractical.

The loose mosaic tiles are also usually used as wear liner embedded into rubber for hot vulcanization. this ceramic rubber liner combines the good performances of wear resistance of ceramic and anti-impact of rubber.so, it is also well required by mining industry.

Feature
· Excellent corrosion resistance property
· Easily handled size and weight
· Excellent heat resistance property
· Excellent impact resistance property
· Fast and safe installation
· Lower production and maintenance cost

Chemshun Ceramic Advantages
· Professional technical team to afford CAD designs
· Professional installation team to afford install service
· Well established process as per international standards
· Accept the standard and pre-engineered tiles

Dimensions

ITEM NO.	TYPE	MAT SIZE (mm)	CERAMIC TILE (mm)
1	CERAMIC TILE MAT	500 x 500	10X10X3
2	CERAMIC TILE MAT	500 x 500	20X20X4
3	CERAMIC TILE MAT	500 x 500	20X20X6
4	CERAMIC TILE MAT	1125X300	10X30X3

 

ITEM NO.	TYPE	MESH SIZE	CERAMIC HEX. TILE			GAP BETWEEN EACH TILE
		LENGTH x WIDTH	SIDE	THICKNESS
		mm	mm			mm
1	HEX TILE MESH	150 x 150	6	1/8"	(3mm)	3
2	HEX TILE MESH	150 x 150	12	1/8"	(3mm)	1
3	HEX TILE MESH	150 x 150	12	1/4"	(6mm)	1
4	HEX TILE MESH	150 x 150	12	3/8"	(10mm)	1
5	HEX TILE MESH	150 x 150	12	1/2"	(12mm)	1
6	HEX TILE MESH	300 x 300	12	1/8"	(3mm)	1
7	HEX TILE MESH	300 x 300	12	1/4"	(6mm)	1
8	HEX TILE MESH	300 x 300	12	3/8"	(10mm)	1
9	HEX TILE MESH	300 x 300	12	1/2"	(12mm)	1
10	HEX TILE MESH	500 x 500	12	1/8"	(3mm)	1
11	HEX TILE MESH	500 x 500	12	1/4"	(6mm)	1
12	HEX TILE MESH	500 x 500	12	3/8"	(10mm)	1
13	HEX TILE MESH	500 x 500	12	1/2"	(12mm)	1
14	HEX TILE MESH	500 x 500	12	1"	(25mm)	1

Application in Industries

Industry	Equipment system	Equipment parts
Cement	Pre-blending system for crashing limestone and crude fuel	Chute, bunker, pulley lagging, discharge cone
	Raw mill system	Feed chute, retaining ring, scraper plate, seal ring, pipeline, bucket guard, cyclone, powder concentrator body, bunker
	Cement mill system	Chute, bunker, fan vane wheel, fan casing, cyclone, circular duct, conveyer
	Ball mill system	Pulverizer exhauster's body and vane wheel, powder concentrator's body, pulverized coal's pipeline, hot air duct
	Sintering system	Inlet/outlet bend, wind value plate, cyclone, chute, dust collector's pipe
	Afterheat system	Separator's pipeline and wall
Steel	Raw material feeding system	Hopper, silo
	Batching system	Mixing bunker, mixing barrel, mixing disk, disk pelletizer
	Sintered material transport system	Hopper, silo
	Dedusting and Ash discharge system	Dedusting pipeline, bend, y-piece
	Coking system	Coke hopper
	Medium-speed mill	Cone, separation buffles, outlet pipe, pulverized coal's pipeline, burner cone
	Ball mill	Classifier, cyclone separator, bend, powder concentrator's inner shell
Thermal power	Coal handling system	Bucket wheel machine, coal hopper, coal feeder, orifice
	Ball mill system	Separator's pipe, elbow and cone, coal mill's elbow and straight tube
	Medium-speed mill	coal mill body, separation buffles, cone, pipeline, elbow
	Fall mill	Pulverized coal's pipeline and elbow
	Dedusting system	Dedusting's pipeline and elbow
	Ash discharge system	Fan duster's shell, pipeline
Port	Transporting material system	Bucket wheel machine's disk and hopper, transfer point's hopper, unloader's hopper,
Smelting	Transporting material system	Measuring hopper, coke hopper, vibrating screen's chute, head valve, Intermediate bin, tail bin
	Batching system	batch hopper, mixing machine
	Burning system	Ash bucket, pump calcine tube, hopper
	Dedusting system	Dedusting's pipeline and elbow
Chemical	Transporting material system	Hopper, silo
	Dedusting system	Dedusting's pipeline and elbow
	Processing equipment	Vibromill liner
Coal	Coal handling system	Bucket wheel machine, coal hopper, coal feeder
	Coal washing system	Hydrocyclone
Mining	Transporting material system	Hopper, silo

Technical Data Sheet

S.No.	Attributes	Unit	CHEMSHUN 92 I	CHEMSHUN92 II	CHEMSHUN 95	CHEMSHUN ZTA
1	Alumina Content	%	92	92	95	70-75
	ZrO2	%				25-30
2	Density	g/cc	≥3.60	≥3.60	>3.65	≥4.2
3	Color	-	White	White	White	White
4	Water Absorption	%	<0.01	<0.01	0	0
5	Flexural Strength	Mpa	270	300	320	680
6	Moh's Density	Grade	9	9	9	9
7	Rock Well Hardness	HRA	80	85	87	90
8	Vickers Hardness(HV5)	Kg/mm2	1000	1150	1200	1300
9	Fracture Toughness (Min)	MPa.m1/2	1000	3-4	3-4	4-5
10	Compressive strength	Mpa	850	850	870	1500
11	Thermal Expansion Coefficient (25-1000ºC)	1x10-6/ºC	8	7.6	8.1	8.3
12	Maximum operation temperature	ºC	1450	1450	1500	1500