>>> Short description:
Chemshun Rubber ceramic plate is impact resistant for bulk material handling equipment in coal industry ,mining. Wear resistant rubber ceramic panel is made by a combination of abrasion resistant alumina ceramics (cylinders, hexagon, plate) vulcanized in resistance rubber base or add the steel backings.
>>> Product details:
Chemshun Wear Resistant Rubber Ceramic Panels also called wear ceramic liner is made by a combination of wear resistant alumina ceramics (cylinders, hexagon, plates) vulcanized in resistant rubber base, some rubber plates can selectively with steel backing.
The alumina ceramic provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack the ceramics. Rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks.
As excellent impact and wear resistant material, chemshun Rubber ceramic liners is suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major applicable industries are mining, coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces.
>>> Product features:
> High hardness
> Superior abrasion and impact resistance
> Corrosion and chemical resistance
> Light weight
> Easy installation by epoxy resin or bolt
> Improve your working environment-noise, vibration and safety
>>> Technical data:
S.No. |
Material |
Attributes |
Properties |
1 |
Ceramic Tiles |
AL2O3 |
92%-95% |
Moh's hardness (scale) |
9 |
Density |
>3.60 g/cm3 |
Abrasion |
≤0.0002g(P=76N n=800rpm t=30m) |
Fracture toughness KIC |
≥4.8 Mpa·m1/2 |
Flexural strength (20ºC, Mpa) |
≥280 Mpa |
Compressive strength |
≥850Mpa |
Rockwell hardness |
≥80 HRA |
Thermal conductivity(normal temperature) |
20w/m.K |
2 |
Rubber |
Component |
Natural rubber,nitrile-butadiene rubber ,Flame Retardant ,others |
Density |
~1.4g/cm3 |
Tensile strength at break |
≥15Mpa |
Elongation at break |
≥250% |
Shore Hardness |
48-65 |
Adhesive between tile and rubber |
≥3.5 Mpa |
Adhesive between rubber and equipment |
≥3.5 Mpa |
Thermal conductivity.(normal temperature) |
2w/m·k |
Aging period |
≥15 Years |
Working temperature |
-50ºC - 200ºC |
3 |
Steel plate |
Material |
Q235A |
Density |
7.85g/cm3 |
Thickness |
5-6mm |
4 |
Adhesive |
Appearance |
Brown glutinous liquid |
Solid content |
20±3% |
Viscosity |
≥2.5 Mpa |
Peel strength |
48h N/2.5cm≥120 |
Compressive strength |
≥850 Mpa |
Working temperature |
-20ºC - 100ºC |
>>> The ceramics vulcanized:
Whole Plate (mm) |
200x200, 250x250, 300x300, 400x400, 500x500, 600x600 |
Ceramic Size (mm) |
Square Tile:10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. |
Hexagonal Tile:12x3, 12x6, 19x7, 19x12.5, 19x25,etc. |
Locking block with lock and groove:38x38, 40x40, 30x30,etc. |
Dimple Tile:20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 With 13 dimples, 20x20 with 1 semi-spherical surface |
Ceramic Thickness (mm) |
1.5-50mm |
Alloy Steel Size (mm) |
Thickness:3-10mm |
Rubber Thickness (mm) |
Depends on the impact stress expected. |
>>> Export:
Our products have been exported to many countries: Australia, Chile, USA, Russia, UK, Indonesia, etc., good quality have be approved by our clients.