Rubber Backed Ceramic Mats as Wear Plate

• Customization: Available
• Material: Natural Rubber
• Usage: Industrial
• Model NO.: Chemshun ceramics
• Raw Materials: Natural Rubber + Alumina Ceramic
• Medium: Metal Frame Layer Rubber Sheet
• Performance: Wear Resistant Rubber Plate
• Color: Black Rubber Sheet
• Size: 300*300mm 500*500mm
• Item: Rubber Ceramic Composite
• Alumina Content of Ceramics: 92% Al2O3, 95% Al2O3, Zta
• Polular Application: Cement, Steel, Mining, Power Generation, Port
• Firing Temperature: 1680
• OEM: Design According Customer′s Drawings
• Structure: Ceramics+Rubber+Steel
• Vulcanized Ceramics Shape: Ceramic Plate, Hexagonal Ceramics, Cylinder etc
• Transport Package: Cartons Fixed on Pallet or Wooden Case
• Specification: 100*100MM, 200*200Mm, 300*300MM, 500*500 MM
• Trademark: CHEMSHUN CERAMICS
• Origin: Pingxiang, China
• HS Code: 69091200
• Production Capacity: 5000 Ton/Year

Product Description

Rubber Backed Ceramic Mats as Wear Plate  





Product Description
Ceramic Rubber compound lining plate is compounded by high alumina ceramics and excellent natural rubber through special process. The excellent damping performance of natural rubber greatly lowers the noise generated in the transportation, which fully settled a series of issues such as impact, abrasion and noise.
Ceramic hex.tile, ceramic square tile, ceramic bricks are available from 10x10mm to 100x150 mm; thickness from 2 mm to 63 mm.

Wear Resistant Rubber Ceramic Panels is new generation composite panels, a combination of wear resistant alumina ceramic cylinders/ceramic tiles vulcanized in resilient rubber base. The alumina ceramic surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack the ceramics. Rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks. Laid out in zigzag and brick pattern, ceramic tiles/cylinders is an excellent feature for handling large material volumes at different angles without developing a wear pattern. As excellent impact and wear resistant material. The panel is suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major applicable industries are Coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces.

Feature
· Wear resistant
· Impact resistance
· Easy installation
· Short installation time
· High hardness 
· Superior abrasion  
· Corrosion and chemical resistance 
· Light weight 
· Low maintenance cost: Super wear-resistance reduce the maintenance frequency and also the maintenance cost.
· Good fluidity : Smooth surface ensure the free flow of material without  blocking

Advantage
Wear resistant rubber ceramic liners are used to offer higher wear and impact protection.
1) Combine energy absorbing rubber and excellent abrasion resistant high alumina ceramic, suitable for high wear and impact applications.
2) Custom shape and size to meet your specific requirements, standard liners and non-standard ones are all available.
3) Complete wear and abrasion solutions
4) Manufacturer with rich experience, good bond between rubber and ceramic, ceramics stay in place until completely worn.
5) Wide range of rubber ceramic wear plates to meet your different requirements.

 Application
· Bunker
· Feed chute
· Discharge chute
· Ore storage
· Hopper
· Bin

Dimensions

NO.	TYPE	SIZE (mm)	CERAMIC TYPE	CERAMIC THICKNESS (mm)	RUBBER THICKNESS (mm)	STEEL THICKNESS (mm)
1	CERAMIC WEAR LINER	300 x 300 x 25	CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK	13	6	6
2	CERAMIC WEAR LINER	300 x 300 x 37	CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK	25	6	6
3	CERAMIC WEAR LINER	300 x 300 x 50	CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK	38	6	6
4	CERAMIC WEAR LINER	300 x 300 x 63	CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK	50	7	6
5	CERAMIC WEAR LINER	510 x 510 x 30	CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK	20	5	5
6	CERAMIC WEAR LINER	510 x 250 x 30	CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK	20	5	5
7	CERAMIC WEAR LINER	510 x 250 x 30	CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK	20	5	5
8	CERAMIC WEAR LINER	500 x 500 x 30	CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK	17	8	5
9	CERAMIC WEAR LINER	600 x 600 x 25	CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK	20	5	0

Application in Industries

Industry	Equipment system	Equipment parts
Cement	Pre-blending system for crashing limestone and crude fuel	Chute, bunker
	Raw mill system	Feed chute, Bunker
	Cement mill system	Chute, bunker
Steel
	Sintered material transport system	Hopper
	Coking system	Coke hopper
Thermal power	Coal handling system	coal hopper, coal feeder
Port	Transporting material system	Bucket wheel machine's disk and hopper, transfer point's hopper, unloader's hopper,
Smelting	Transporting material system	Measuring hopper, coke hopper, vibrating screen's chute,  Intermediate bin
	Batching system	batch hopper
	Burning system	Ash bucket, hopper
Chemical	Transporting material system	Hopper, silo
Coal	Coal handling system	Bucket wheel machine, coal hopper, coal feeder
Mining	Transporting material system	Hopper

Technical Data Sheet

PART	PROPERTIES	UNIT	92I	92II	95II	ZTA
CERAMIC	Al2O3	%	92	92	95	70-75
	ZrO2	%	-	-	-	25-30
	Density	g/cm3	3.60	3.60	3.65	4.20
	Vickers hardness	Kg/mm2	1000	1150	1200	1300
	Fracture toughness	Mpa.M1/2	3-4	3-4	3-4	3-4
RUBBER	Flexural strength	Mpa	270	300	320	680
	Composition	-	Nature rubber+SBR
	Shore hardness	HA	60±5
	Tensile elongation rate	%	>400
	Tensile strength	Mpa	25
	Tear strength(%)	%	30
	Bonding strength between rubber and ceramic	Mpa	4
Steel	Material	-	Q235A
	Tensile strength Density	g/cm3	7.85
	Thickness	mm	5-6
Adhesive	Appearance	-	Brown glutinous liquid
	Solid content	-	20±3%
	Viscosity	Mpa	≥2.5
	Peel strength	48h N/2.5cm	≥120
	Compressive strength	Mpa	≥850
	Working temperature	ºC	-20 - 100