Curved Pipe Liner for Coal Industry
Product Description
Apart from the standard alumina ceramic tile,we can also manufacturer the pre-engineering ceramics to suit different equipment. We have our technical team who can help the client to choose the suitable wear resistant ceramic products ,and also we have the ability to design and make the CAD drawings according to the client's wear application.The Tailor-made ceramics had the advantage of low wear,high hardness and impact resistantace,it widely used for the chutes,hoppers,bukers,piplines in the mining,power generation,steel plant,steel plant industries,it make cost effective performance and reduce the maintance cost and down-time for the clients.
Our factory have the advanced equipment, our three kiln highest temperature is up to 1780C. Owning a professional engineers team and QC. So we can make sure stably control the quality for each batch product.
Features
-Excellent Corrosion-resistant
-Excellent Heat-resistant
-Anti-impact
-High Hardness
-High Density
-Easy fixing
-Acid and alkali resistance
Application
-As wear-resisting lining of coal-electing equipment on coal industry
-Cements industries;
-As lining of fall funnel, lining of wear-resisting pipe and bender,
-As lining of material transfer pipe and chute, etc, on steel industry.
-Material transfer equipment;
-Inside and outside surface of powder separating equipment on iron and steel works;
-Ceramics, mines and other grinding equipment lining;
-Parts of equipment thermal and power plants;
Chemshun Ceramics advantage
--- Tailor made engineered ceramics available
--- Accept OEM & ODM wear engineered ceramics and project
--- Provide professional industrial wear consult and solution
--- Accept small and big quantity order
--- Delivery fast
Application in Industries
Industry |
Equipment system |
Equipment parts |
Cement |
Pre-blending system for crashing limestone and crude fuel |
Chute, bunker, pulley lagging, discharge cone |
Raw mill system |
Feed chute, retaining ring, scraper plate, seal ring, pipeline, bucket guard, cyclone, powder concentrator body, bunker |
Cement mill system |
Chute, bunker, fan vane wheel, fan casing, cyclone, circular duct, conveyer |
Ball mill system |
Pulverizer exhauster's body and vane wheel, powder concentrator's body, pulverized coal's pipeline, hot air duct |
Sintering system |
Inlet/outlet bend, wind value plate, cyclone, chute, dust collector's pipe |
Afterheat system |
Separator's pipeline and wall |
Steel |
Raw material feeding system |
Hopper, silo |
Batching system |
Mixing bunker, mixing barrel, mixing disk, disk pelletizer |
Sintered material transport system |
Hopper, silo |
Dedusting and Ash discharge system |
Dedusting pipeline, bend, y-piece |
Coking system |
Coke hopper |
Medium-speed mill |
Cone, separation buffles, outlet pipe, pulverized coal's pipeline, burner cone |
Ball mill |
Classifier, cyclone separator, bend, powder concentrator's inner shell |
Thermal power |
Coal handling system |
Bucket wheel machine, coal hopper, coal feeder, orifice |
Ball mill system |
Separator's pipe, elbow and cone, coal mill's elbow and straight tube |
Medium-speed mill |
coal mill body, separation buffles, cone, pipeline, elbow |
Fall mill |
Pulverized coal's pipeline and elbow |
Dedusting system |
Dedusting's pipeline and elbow |
Ash discharge system |
Fan duster's shell, pipeline |
Port |
Transporting material system |
Bucket wheel machine's disk and hopper, transfer point's hopper, unloader's hopper, |
Smelting |
Transporting material system |
Measuring hopper, coke hopper, vibrating screen's chute, head valve, Intermediate bin, tail bin |
Batching system |
batch hopper, mixing machine |
Burning system |
Ash bucket, pump calcine tube, hopper |
Dedusting system |
Dedusting's pipeline and elbow |
Chemical |
Transporting material system |
Hopper, silo |
Dedusting system |
Dedusting's pipeline and elbow |
Processing equipment |
Vibromill liner |
Coal |
Coal handling system |
Bucket wheel machine, coal hopper, coal feeder |
Coal washing system |
Hydrocyclone |
Mining |
Transporting material system |
Hopper, silo |
Technical Data Sheet
S.No. |
Attributes |
Unit |
CHEMSHUN 92 I |
CHEMSHUN92 II |
CHEMSHUN 95 |
CHEMSHUN ZTA |
1 |
Alumina Content |
% |
92 |
92 |
95 |
70-75 |
ZrO2 |
% |
|
|
|
25-30 |
2 |
Density |
g/cc |
≥3.60 |
≥3.60 |
>3.65 |
≥4.2 |
3 |
Color |
- |
White |
White |
White |
White |
4 |
Water Absorption |
% |
<0.01 |
<0.01 |
0 |
0 |
5 |
Flexural Strength |
Mpa |
270 |
300 |
320 |
680 |
6 |
Moh's Density |
Grade |
9 |
9 |
9 |
9 |
7 |
Rock Well Hardness |
HRA |
80 |
85 |
87 |
90 |
8 |
Vickers Hardness(HV5) |
Kg/mm2 |
1000 |
1150 |
1200 |
1300 |
9 |
Fracture Toughness (Min) |
MPa.m1/2 |
1000 |
3-4 |
3-4 |
4-5 |
10 |
Compressive strength |
Mpa |
850 |
850 |
870 |
1500 |
11 |
Thermal Expansion Coefficient (25-1000ºC) |
1x10-6/ºC |
8 |
7.6 |
8.1 |
8.3 |
12 |
Maximum operation temperature |
ºC |
1450 |
1450 |
1500 |
1500 |