Composite Rubber Ceramic Wear Liner as Industrial Linings

• Customization: Available
• Customized: Alumina Ceramic
• Application: Metallurgy
• Model NO.: chemshun ceramics
• Material: Alumina Ceramic
• Feature: Wear Resistant
• Corrosion Rate: 0.001-0.01
• Place of Origin: Pingxiang Chemshun Plant,China
• Materials: Ceramic + Rubber+ Steel Plate
• Appearance: Bumps, Dimples, Water Polished, Smooth
• Use: as Wear Resistance Part for Protection Equipments
• Application Method: Rubber Backed Ceramic, Lining,Vulcanized Ceramic
• Application Equipment: Hopper, Chute, Conveyer, Bunker, Concrete Storage
• Application Industry: Mining Industry, Power /Steel Plant,Cement P
• Sample & Store: Available
• Market: Australia, Chile, South Africa,etc
• Proccess Method: Hot Vulcanization
• Transport Package: Paper Carton + Pallet
• Specification: 20x20x5mm, 20x20x10mm
• Trademark: Chemshun
• Origin: P. R. China
• HS Code: 690220
• Production Capacity: 5000ton/Month

Product Description

Composite Rubber Ceramic Wear Liner as Industrial Linings

chemshun alumina ceramic liner vulcanized into rubber called wear Resistant Rubber Ceramic Panels is
the new generation composite panels, a combination of wear resistant alumina ceramic hex tile, sqaure
tile, cylinders, ceramic bricks vulcanized in nature resilient rubber base. The alumina ceramic surface
provides exceptional resistance to wear, meantime the elastic property ofrubber effectively dampens
the impact forces which can crack the ceramics. Rubber helps to substantially reduce the vibrations,
sounds, and the impact shock generated from impacting rocks.Ceramic bricks/tiles/cylinders is an
excellent feature for handling large material volumes at different angles without developing a wear
pattern. As excellent impact and wear resistant material,The panel is suitable for chutes, feeders,bins,
transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major
applicable industries are Coal fired power plants, cement plants, blast furnace plants and host of other
industries which requires high impact abrasion resistant surfaces.

Major benefits of Alumina Ceramic Liner Vulcanized Into Rubber Backing (alumina ceramic rubber
wear plate):

- Installation easily reduces downtime;
- The combination is ideal for sliding/impact abrasions
- Excellent sound insulation
 

S.No.	Material	Attributes	Properties
1	Ceramic Tiles	AL2O3	92%-95%
		Moh's hardness (scale)	9
		Density	>3.60 g/cm3
		Abrasion	≤0.0002g(P=76N n=800rpm t=30m)
		Fracture toughness KIC	≥4.8 Mpa·m1/2
		Flexural strength (20ºC, Mpa)	≥280 Mpa
		Compressive strength	≥850Mpa
		Rockwell hardness	≥80 HRA
		Thermal conductivity(normal temperature)	20w/m.k
2	Rubber	Component	natural rubber,nitrile-butadiene rubber ,Flame Retardant ,others
		Density	~1.4g/cm3
		Tensile strength at break	≥15Mpa
		Elongation at break	≥250%
		Shore Hardness	48-65
		Adhesive between tile and rubber	≥3.5 Mpa
		Adhesive between rubber and equipment	≥3.5 Mpa
		Thermal conductivity.(normal temperature)	2w/m·k
		Aging period	≥15 Years
		Working temperature	-50ºC - 200ºC
3	Steel plate	Material	Q235A
		Density	7.85g/cm3
		Thickness	5-6mm
4	Adhesive	Appearance	Brown glutinous liquid
		Solid content	20±3%
		Viscosity	≥2.5 Mpa
		Peel strength	48h N/2.5cm≥120
		Compressive strength	≥850 Mpa
		Working temperature	-20ºC - 100ºC

 

Whole Plate (mm)	200x200, 250x250, 300x300, 400x400, 500x500, 600x600
Ceramic Size (mm)	Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.
	Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.
	Locking block with lock and groove: 38x38, 40x40, 30x30,etc.
	Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surface
Ceramic Thickness (mm)	1.5-50mm
Alloy Steel Size (mm)	Thickness: 3-10mm
Rubber Thickness (mm)	Depends on the impact stress expected.