High Abrasion Resistant Alumina Ceramic Embedded Rubber Liner Manufacturers

• Customized: Standard Size and Customized Size Available
• Application: Papermaking, Food, Construction, Ocean, Aerospace, Aviation, Electronics, Metallurgy, Pharmacy, Salt, Chemical, Petroleum
• Certification: ISO
• Material: Alumina Ceramic
• Feature: Wear Resistant
• Corrosion Rate: 0.001-0.01
• Model NO.: ceramic rubber composite
• Place of Origin: Pingxiang Chemshun Plant, China
• Appearance: Plate, panel
• Use: as Wear Resistance Part for Protection Equipments
• Application Method: Rubber Backed Ceramic, Lining, Vulcanized Ceramic
• Application Equipment: Hopper, Chute, Conveyer, Bunker, Concrete Storage
• Application Industry: Mining Industry, Power /Steel Plant, Cement P
• Sample & Store: Available
• Markets: Australia, Chile, South Africa
• Process Method: Hot Valcanization
• Transport Package: Paper Carton + Pallet
• Specification: 20x20x5mm, 20x20x10mm
• Trademark: Chemshun
• Origin: P. R. China
• HS Code: 690220
• Production Capacity: 350ton/Month

Product Description

High Abrasion Resistant Alumina Ceramic Embedded Rubber Liner Manufacturers


>>Short description:Chemshun ceramic rubber components has excellent hardness and flexibility as wear ceramic liner 

>>> Detailed description:
In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.
Chemshun Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Chemshun offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks . 

>>> Product features:

> High hardness 
> Superior abrasion and impact resistance 
> Corrosion and chemical resistance 
> Light weight 
> Easy installation by epoxy resin or bolt 
> Improve your working environment-noise, vibration and safety


The alumina ceramic tiles for vulcanization including:
- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12xT3~20mm, S19xT6-25mm
- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)
- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 20x20mm, 21x21mm, 31x31mm,etc.


The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.


Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
 

S.No.	Material	Attributes	Properties
1	Ceramic  Tiles	AL2O3	92%-95%
		Moh's hardness (scale)	9
		Density	>3.60 g/cm3
		Abrasion	≤0.0002g(P=76N n=800rpm t=30m)
		Fracture toughness KIC	≥4.8 Mpa·m1/2
		Flexural strength (20ºC, Mpa)	≥280 Mpa
		Compressive strength	≥850Mpa
		Rockwell hardness	≥80 HRA
		Thermal conductivity(normal temperature)	20w/m.k
2	Rubber	Component	natural rubber,nitrile-butadiene rubber ,Flame Retardant ,others
		Density	~1.4g/cm3
		Tensile strength at break	≥15Mpa
		Elongation at break	≥250%
		Shore Hardness	48-65
		Adhesive between tile and rubber	≥3.5 Mpa
		Adhesive between rubber and equipment	≥3.5 Mpa
		Thermal conductivity.(normal temperature)	2w/m·k
		Aging period	≥15 Years
		Working temperature	-50ºC - 200ºC
3	Steel plate	Material	Q235A
		Density	7.85g/cm3
		Thickness	5-6mm
4	Adhesive	Appearance	Brown glutinous liquid
		Solid content	20±3%
		Viscosity	≥2.5 Mpa
		Peel strength	48h  N/2.5cm≥120
		Compressive strength	≥850 Mpa
		Working temperature	-20ºC - 100ºC

 

Whole Plate (mm)	200x200, 250x250, 300x300, 400x400, 500x500, 600x600
Ceramic Size (mm)	Square Tile:  10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.
	Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.
	Locking block with lock and groove: 38x38, 40x40, 30x30,etc.
	Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with  13 dimples, 20x20 with 1 semi-spherical surface
Ceramic Thickness (mm)	1.5-50mm
Alloy Steel Size (mm)	Thickness: 3-10mm
Rubber Thickness (mm)	Depends on the impact stress expected.