Abrasion Resistant Rubber Ceramic Composited Wear Liner
>>> Detailed description:
In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.
Chemshun Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Chemshun offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks .
>>> The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.
>>> Application of environments:
- Mining
- Steel Plants
- Power Plants
- Cement factories
>>> Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
>>> Technical data :
| S.No. |
Material |
Attributes |
Properties |
| 1 |
Ceramic Tiles |
AL2O3 |
92%-95% |
| Moh's hardness (scale) |
9 |
| Density |
>3.60 g/cm3 |
| Abrasion |
≤0.0002g(P=76N n=800rpm t=30m) |
| Fracture toughness KIC |
≥4.8 Mpa·m1/2 |
| Flexural strength (20ºC, Mpa) |
≥280 Mpa |
| Compressive strength |
≥850Mpa |
| Rockwell hardness |
≥80 HRA |
| Thermal conductivity(normal temperature) |
20w/m.k |
| 2 |
Rubber |
Component |
natural rubber,nitrile-butadiene rubber ,Flame Retardant ,others |
| Density |
~1.4g/cm3 |
| Tensile strength at break |
≥15Mpa |
| Elongation at break |
≥250% |
| Shore Hardness |
48-65 |
| Adhesive between tile and rubber |
≥3.5 Mpa |
| Adhesive between rubber and equipment |
≥3.5 Mpa |
| Thermal conductivity.(normal temperature) |
2w/m·k |
| Aging period |
≥15 Years |
| Working temperature |
-50ºC - 200ºC |
| 3 |
Steel plate |
Material |
Q235A |
| Density |
7.85g/cm3 |
| Thickness |
5-6mm |
| 4 |
Adhesive |
Appearance |
Brown glutinous liquid |
| Solid content |
20±3% |
| Viscosity |
≥2.5 Mpa |
| Peel strength |
48h N/2.5cm≥120 |
| Compressive strength |
≥850 Mpa |
| Working temperature |
-20ºC - 100ºC |
>>> The ceramics + rubber + steel introduction :
| Whole Plate (mm) |
200x200, 250x250, 300x300, 400x400, 500x500, 600x600 |
| Ceramic Size (mm) |
Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. |
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. |
| Locking block with lock and groove: 38x38, 40x40, 30x30,etc. |
| Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surface |
| Ceramic Thickness (mm) |
1.5-50mm |
| Alloy Steel Size (mm) |
Thickness: 3-10mm |
| Rubber Thickness (mm) |
Depends on the impact stress expected. |
>>> Service:
Any requirment about chemshun Alumina Ceramic Square Mosaic Tile, Wear Ceramic Liner, wear resistant ceramic, alumina ceramic rubber wear plate, Rubber Ceramic Block Composited Liner, Wear Resistant Rubber Ceramic Panels, please feel free contact us and chemshun we'll afford you the most suitable product and best service.
Web:chemshun.en.made-in-china.com
>>> Export:
Our products have been exported to many countries: Australia, Chile, USA, Russia, UK, Indonesia, etc., good quality have be approved by our clients.
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